High-Speed Intelligent BGA Mounting System Small Components pick place machine desk

2023-05-05 41

How many manual workers can be replaced by a pick-and-place machine?

Surface mount technology (SMT) machines have revolutionized the electronic assembly process by significantly reducing the need for manual labor. These machines are used to place tiny electronic components onto printed circuit boards (PCBs) with great precision and efficiency.

Before the introduction of SMT machines, electronic components were attached to PCBs through through-hole technology. This involved manually drilling holes in the PCBs and placing the components through them, which was a tedious and time-consuming process.

With the advent of SMT machines, however, this process has become much easier and faster. These machines utilize a range of technologies, such as pick-and-place systems and conveyor belts, to quickly and accurately place electronic components onto PCBs.

One of the biggest advantages of SMT machines is their ability to automate the assembly process. This means that companies can significantly reduce their reliance on manual labor and save money on labor costs. Additionally, since SMT machines can work around the clock without getting tired or making mistakes, they can significantly increase production output and reduce turnaround times.

Despite their advantages, SMT machines are not without their limitations. For example, they may not be suitable for assembling certain types of electronic components, such as components that require unique or unconventional shapes. Additionally, SMT machines can be expensive and require significant upfront investment.

Overall, SMT machines have become an integral part of the electronic assembly process, allowing companies to significantly reduce their reliance on manual labor and increase production output. While they may not be suitable for all types of electronic components, their benefits make them a valuable tool for electronic manufacturers.

This is the answer to the How many manual workers can be replaced by a pick-and-place machine? question. Thank you for your attention to Beijing Huawei Guochuang Electronic Technology Co., LTD., we are a high quality SMT equipment supplier, can undertake OEM,ODM, source manufacturers reliable, we are looking for a global agent, our contact information: 15010550359 zhai 15931673319 liu.

Products Description

Specification
Number of feeders		50
Number of IC tray		6
Number of cameras		6
Number of heads		4
Average power		400w
Positioning precision		0.01mm
The buffer range of suction nozzle		4.5mm
Power supply		220V, 50/60Hz
Compressed air		0.5-0.6Mpa
Drive motor		Panasonic servo motor
Vacuum source of suction nozzle		high-speed on-off vacuum generator with vacuum breaker
Maximum circuit board area		600X455mm
Maximum travel scope in Z axis		20mm
Tape feeder		8, 12, 16, 24mm and vibration suction (mounting pipe chip)
Maximum mounting speed		7000Pcs/H
Average mounting speed of actual mounting resistance		8000Pcs/H
XYZ drive guide rail		TBI high-precision reloading linear guide rail
Motion drive system		Panasonic high-speed DSP drive
Operating system		full-automatic chip mounter operating system independentlydeveloped by Huawei Guochuang based on Windows operating systemand it supports windows xp win7 operating system
Element angle		0-360°, synchronous rotation during movement
X/Y operation mode		intelligent curve of the linear acceleration and deceleration linkage
MARK point positioning		full-automatic (the MARK point can be adjust at will)
Intelligent alarm		automatic correction, automatic filling, feeding shortage alarm
Plate entering mode		automatic connection from left to right in single sectionsautomatic PCB transfer positioning. /plunger positioning manual plate feeding.
Visual display		17-inch industrial control display, 4:3, resolution: 1280 x1024
Number of recognition cameras		One Mark recognition camera, four quick-recognition cameras and one precise-recognition camera
Adaptive mounting scope		Adaptive to 0201, 0402, 0603, 0805, 1206, diode, audion, SOT, QFPwithin 40*40mm and the pin distance ≥0.3mm (0.5mm center distance) and BGA
Product weight		280KG
Dimension		900X1140X1340mm

High-Speed Intelligent BGA Mounting System Small Components pick place machine desk

How many manual workers can be replaced by a pick-and-place machine?

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